well, from ten mins refreshing myself as to how exts work, simply creating teh ext and dropping it in to the required folder in teh kitchen, then activating it within teh kitchen (if necessary, ervius did that for me) should be enough.
CHT specifically, though, is a little more complicated, i seem to remember fighting for a few nights to get CHT2.0 working. first off, you have thoroughly read the cht2 thread, right? it mentions cooking, for instance
Quote:
About ROM cooking:
Don't cook in the file "ManilaFull.xml". Originally it's a manila cache file that's generated on start up (based on the xml files in \windows\manilaxml\).
This file should never be cooked in because it will prevent changes to manila pages and menus.
The "ManilaFull.xml" in the cab is an empty file. It's only there to make manila regenerate it after install, because I've made changes to the home menu.
So make sure not to cook in that file in any form.
Don't cook in the CHT lockscreen as on by default. If you do that, users won't be able to turn it off!
If you're cooking a WM6.5.x ROM, you should set the reg value of CHTI.WinMo6.5.x to 1. The cab's setup.dll would do that normally.
If you're cooking in a specific configuration all the CHT.* values need to be cooked in an as well as the HKLM\Software\HTC\Manila\CHT values that hold layout information.
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and then theres this,,
http://forum.xda-developers.com/showthread.php?t=664760
it does work, though, i cooked my own for about 18mths with everything cooked in and pre configured. Took some work, tho, to get everything right, musta been dozens of flashes to get everything, links, email accounts, wifi passswords, remote tracking/control, , fun times, i hate android  , , lol.
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