Actually with the after pics, it looks like light is leaking through every centimeter of every side now. And that's why you can't notice it, because the whole screen is bleeding. Also I wouldn't be surprised if dust starts to build up under the screen.
At an angle all LCD's look like that, they are lit from the sides. And making the foam uniform would not cause dust to get into the screen if you did it correctly as the LCD glass is perfectly flat to begin with and does not flex much, which causes light bleed to begin with when the foam gasket puts too much pressure on the glass in one spot.
OP did a good job and made plenty of warnings along the way. The logic and mechanics of the problem are sound and you should, as with anything you find on XDA, proceed at your own risk. I've done iPod repair for several years so Im not talking out my ass, they have had light bleed issues off and on as well. usually it was something being mal-formed pressing on the screen from the inside.
I'm wanting to know if there is a way to do less tear down to get the mid chassis out and access the LCD? In your teardown was it necessary to remove all the PCBs from the mid chassis to get it off the front panel? It wouldn't be to big of a deal if there was a simplified way to access the LCD only instead of doing a full tear down.
FYI my suggestions, when you do this, get a air ionizer and do it in a place with no carpet and wear an ESD strap to remove static electricity from your body, not so much to protect the PCBs but to keep dust from clinging to you and your tools due to "static cling". they also sell anti-static spray that will greatly reduce airborne dust particles in a given area. Great job OP.