I'm not asking for pie-in-the-sky ideas. I'm asking for folks that have experience with making devices impervious to the elements. The way I see it (not having seen the device, but checking out lots and lots of photos) there are basically two strategies:
1) replace the gasket with something more resilient/robust, or
2) potting the electronic assembly with epoxy to seal the electronics that *might* fail
I've done some testing of electronic components for resistance to contaminants that have force/velocity behind them. The primary test was to use mineral spirits - and spray the enclosed unit under a fully submerged bath. Then we'd fully dry the exterior of the unit and then open it to see if any mineral spirits had leaked in. As some of you may know, mineral spirits are non-conductive, so the possibility of the unit failing due to invasion of the liquid is relatively minimal. (contaminants in the liquid notwithstanding). There are other considerations such as the relative viscosity/covalence of the material relative to water - but it was close enough for our purposes at the time.
So - are there any intrepid souls out there who are willing to try different water-proofing strategies and test it using a method like this? Is there another relatively safe method that could be used to validate an 'aftermarket' approach to truly waterproofing the TrueSmart?
I'm all ears.