first of all heating up the qualcom chip is recomanded as a last resort option. however if you reheat it, pressing the chip to the board is VERRY dangerous, as it could permanently damage the BGA connection.
Here's some sort of guide on doing this. You will need a screwdriver, some 4-5 mica foil pads (you can get them from any electronic component store (get them for either TO3 or TO220 casing and cut them to the size of the cpu inside hd2) some good thermal grease (arctic silver or something for pc cpu's) an aluminum sheet for you to cut a piece of it.
* i don't recommend silicon thermal pads, use only mica crystal pads
* you can substitute the aluminum plate with aluminum/copper foil - the first is the one used for food wrapping)
* i don't recommend using anything beside a smd rework station (either hot air or infrared) to heat up the board. Although a heat gun can develop high temperatures, the air debit is to high (dangerous, you can blow up other components) and you will lack precise temperature control needed for this job.
1. Disassemble the phone following HTC's official videos. Completely remove the motherboard from the phone's casing.
2. Once you have the motherboard de-attached remove all metallic shields on both sides. Normally these prevent EM interferences from the outside to get in and mess with electric signals over the PCB. We can use them as part of the "cooling" system later.
3. OPTIONAL - efficiency yet to be determined/great risk involved - use either a special oven (not microwave !! it WILL kill the phone!) or a smd rework station to pre-heat the mainboard. Temperature must be set at around 95-110 degrees. Board must be heated from both sides, or at least one at a time, beginning with the one opposing the cpu side. Let it preheat at least 10 minutes.
3a. after preheating, use an aluminum foil to cover the rest of the components, anything other then the cpu itself then get to the actual heating, switching first to 250 degrees and directing the air stream on the cpu itself (using a larger nozzle for the tip of the heating gun). After 2-3 minutes of 250 degrees, swich to 340-360 degrees and heat the chip for another 5minutes. Move the heating gun around the surface of the chip and try to heat it evenly. If you have the guts and you are crazy enough use a knife with a larger blade and put the tip of the blade in the hot air stream in front of the cpu. Let it heat for a while, and also, continue heating the cpu. When the blade tip is hot enough press the chip with it , starting from the center and following each side. Apply even force on each press and try to have the blade as parallel with the chip possible. Don't press too hard, if you haven't kill the chip yet, that will kill it.
3b. let the board to cool down on it's own and during cooling try not to move it or do anything to it.
4. place a little amount of thermal grease on top of the cpu then place 1-2 mica foil pads (depending on thickness) over the cpu. Gently press the mica foil with one finger over the cpu. Now place more thermal grease over that mica foil and try to place the metalic shield over that area. If successfully done, the metallic shield should be in contact with the mica foil and the grease. Place back all shields on the main board.
5. On the phone's casing, measure the back of the display and try to cut an aluminum sheet of exactly the same size. If the sheet you can find is too thick - polish it and place it in a solution of either caustic soda or ferric chloride. This will get it thinner, but you have to supervise the process as if you leave it for long, the sheet could get completely dissolved. Check the sheet on short intervals (1min) to see the progress. Always use gloves and eye protection as both substances are dangerous (never mix them, use only one of them, the one you can get or already have). Once done, you will have a thin aluminum sheet that's flexible and about 1mm thick.
6. notice there are some ribbons connecting the display to the motherboard or other exposed metallic contacts. Before placing the aluminum sheet over the display's back, place some insulating tape over those metallic contacts to prevent any shortcircuit forming between them and the aluminum sheet. Next place the aluminum sheet over the display's back. Be careful not to damage any connector or ribbon in the process.
7. place more thermal grease on the cpu's metallic shield and check to see if the motherboard gets in good thermal contact with the aluminum sheet you just placed over the display's back. If there is still some space between them, use another mica foil and place thermal grease on both sides of it.
8. reassemble the phone, and make some tests to see if you get some improvements.
One more thing, this little project of our is in a "more to be seen/tested" state. As of now... only one device was fixed by this method - mine, it could have been simple luck. I don't know yet.
more then a week later (strange weather also, + 20 degrees outside then last time i wrote the original post) the phone still works ok. Now running 1.3Ghz overclocked with NAND Android
@ januszgorlewski i remember the first time the phone was vibrating 7 times and i didn't know about this problem, i though it was an WM6.5 Energy Rom feature