Oh such fun. Been through this myself.
Here's my curiosity... Are we installing the new digitizers wrong, or is the replacement part different in such a way that it prevents the sensor from properly working?
Also, The sensor is quitesensitive, if you remove the digi and get the sensor in a position where it's unblocked, and load up Z-devicetest which will show you the sensor's state in real time, you'll see a finger within 1-2"of the sensor triggers it, even if it doesn't really block much light.
Seems like a relative measurement, which makes me wonder if some calibration needs to be done after replacing a digi to get the software to understand what the sensor is telling it.
Then there's also the curiosity of the sensor's durability -- is it a hit sufficient to take out the digi also likely to damage the sensor? I considered replacing the sensor itself, as it's a simple SMT component on it's own small little board (read: relatively easy to rework) but couldn't find a domestic source of the part (Capella CM3602)